Manitowoc SR1801W Especificações

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Página 1 - Manitowoc

Technician’s HandbookThis manual is updated as new information and models are released. Visit our website for the latest manual. www.manitowocice.comA

Página 2

10 Part Number 80-1479-3 7/10HOW TO READ A MODEL NUMBERIce Cube SizesRegular1-1/8" x 1-1/8" x 7/8"2.86 x 2.86 x 2.22 cmDice7/8" x

Página 3 - Procedural Notices

100 Part Number 80-1479-3 7/10Freeze Cycle Suction Pressure_______ ______ _____1 minute Middle EndIf suction pressure is High or Low

Página 4

Part Number 80-1479-3 7/10 101Discharge Line TemperatureRecord freeze cycle discharge line temperature at the end of the freeze cycle_________°F (°C)D

Página 5 - Table of Contents

102 Part Number 80-1479-3 7/10Freeze Cycle Refrigeration System Operational Analysis TablesS MODELS FOUR EXPANSION VALVESOperational Analysis 1 2 3 4

Página 6 - 6 Part Number 80-1479-3 7/10

Part Number 80-1479-3 7/10 103Freeze Cycle Discharge Pressure_____ ______ _____1 minute Middle EndIf discharge pressure is High or Low refer

Página 7 - Part Number 80-1479-3 7/10 7

104 Part Number 80-1479-3 7/10Harvest Valve Temperature Wait 5 minutes into the freeze cycle.Compare temperatures of compressor discharge line and har

Página 8 - 8 Part Number 80-1479-3 7/10

Part Number 80-1479-3 7/10 105FREEZE CYCLE REFRIGERATION SYSTEM OPERATIONAL ANALYSIS TABLE PROCEDURESThe following is the procedures for completing ea

Página 9 - General Information

106 Part Number 80-1479-3 7/10Ice Production CheckThe amount of ice a machine produces directly relates to the operating water and air temperatures. T

Página 10 - ! Warning

Part Number 80-1479-3 7/10 107Weighing the ice is the only 100% accurate check. However, if the ice pattern is normal and the 1/8 in. thickness is mai

Página 11

108 Part Number 80-1479-3 7/10Installation/Visual Inspection ChecklistInadequate Clearances• Check all clearances on sides, back and top.Ice machine i

Página 12 - Serial Breaks

Part Number 80-1479-3 7/10 109Water System ChecklistA water-related problem often causes the same symptoms as a refrigeration system component malfunc

Página 13

Part Number 80-1479-3 7/10 11Model/Serial Number LocationThese numbers are required when requesting information from your local Manitowoc Distributor,

Página 14 - 14 Part Number 80-1479-3 7/10

110 Part Number 80-1479-3 7/10Ice Formation PatternEvaporator ice formation pattern analysis is helpful in ice machine diagnostics.Analyzing the ice f

Página 15 - Part Number 80-1479-3 7/10 15

Part Number 80-1479-3 7/10 1112. Extremely Thin at Evaporator OutletThere is no ice, or a considerable lack of ice formation, at the outlet of the eva

Página 16 - Twelve months from the

112 Part Number 80-1479-3 7/10Analyzing Discharge Pressure in the Freeze Cycle1. Determine the ice machine operating conditions:Air temp. entering con

Página 17 - Part Number 80-1479-3 7/10 17

Part Number 80-1479-3 7/10 113FREEZE CYCLE DISCHARGE PRESSURE HIGH CHECKLISTImproper Installation• Refer to “Installation/Visual Inspection Checklist”

Página 18 - 18 Part Number 80-1479-3 7/10

114 Part Number 80-1479-3 7/10FREEZE CYCLE DISCHARGE PRESSURELOW CHECKLISTImproper Installation• Refer to “Installation/Visual Inspection Checklist” (

Página 19 - Part Number 80-1479-3 7/10 19

Part Number 80-1479-3 7/10 115Analyzing Suction PressureThe suction pressure gradually drops throughout the Freeze cycle. The actual suction pressure

Página 20 - 20 Part Number 80-1479-3 7/10

116 Part Number 80-1479-3 7/10Suction Pressure High ChecklistImproper Installation• Refer to “Installation/Visual Inspection Checklist” page 108Discha

Página 21 - Installation

Part Number 80-1479-3 7/10 117SUCTION PRESSURE LOW CHECKLISTImproper Installation• Refer to “Installation/Visual Inspection Checklist” (page 108)Disch

Página 22 - 22 Part Number 80-1479-3 7/10

118 Part Number 80-1479-3 7/10Single Expansion Valve Ice Machines Comparing Evaporator Inlet and Outlet TemperaturesNOTE: This procedure will not work

Página 23 - Ice Machine Heat of Rejection

Part Number 80-1479-3 7/10 119Multiple Expansion Valve Ice Machines Comparing Evaporator Inlet and Outlet TemperaturesThe temperatures of the suction

Página 24

12 Part Number 80-1479-3 7/10Energy Efficient Ice MachineSerial BreaksSome specifications have changed with our release of more Energy Efficient machi

Página 25 - Part Number 80-1479-3 7/10 25

120 Part Number 80-1479-3 7/10Harvest Valve AnalysisSymptoms of a harvest valve remaining partially open during the freeze cycle can be similar to sym

Página 26 - 26 Part Number 80-1479-3 7/10

Part Number 80-1479-3 7/10 1215. Record your findings on the table.Findings CommentsThe inlet of the harvest valve is cool enough to touch and the com

Página 27 - Part Number 80-1479-3 7/10 27

122 Part Number 80-1479-3 7/10Discharge Line Temperature AnalysisGENERALKnowing if the discharge line temperature is increasing, decreasing or remaini

Página 28

Part Number 80-1479-3 7/10 123Water Regulating ValveProblem (Freeze Cycle)Valve not maintaining discharge pressure.• Valve incorrectly set, dirty or d

Página 29 - Component Identification

124 Part Number 80-1479-3 7/10Final AnalysisThe column with the highest number of check marks identifies the refrigeration problem.COLUMN 1 - HARVEST

Página 30 - 30 Part Number 80-1479-3 7/10

Part Number 80-1479-3 7/10 125COLUMN 3 - TXV FLOODINGA loose or improperly mounted expansion valve bulb causes the expansion valve to flood. Check bul

Página 31 - Maintenance

126 Part Number 80-1479-3 7/10Harvest ProblemsDefinition of a harvest problem; At the end of a 3.5 minute harvest cycle the slab of ice is still conta

Página 32 - 32 Part Number 80-1479-3 7/10

Part Number 80-1479-3 7/10 127SYMPTOM #3 ICE WILL NOT HARVEST, CUBES ARE NOT MELTEDYESYESYESNONONOYESIce Machine Will Not Harvest - Freeze Cycle is No

Página 33

128 Part Number 80-1479-3 7/10YESYESYESYESYESYESYESNO NONONONONOSelf ContainedAir-cooled Condenser?Self ContainedWater-cooled Condenser?Fan cyclingcon

Página 34 - 34 Part Number 80-1479-3 7/10

Part Number 80-1479-3 7/10 129SYMPTOM #3 - TRADITIONAL REMOTES ONLYRefer to Symptom #2 - Freeze Cycle Analysis ChartTraditional Remote Ice Machine - L

Página 35 - Part Number 80-1479-3 7/10 35

Part Number 80-1479-3 7/10 13Ice Machine Warranty InformationOWNER WARRANTY REGISTRATION CARDWarranty coverage begins the day the ice machine is insta

Página 36 - 36 Part Number 80-1479-3 7/10

130 Part Number 80-1479-3 7/10Refer to Sequence ofOperation & Wiring DiagramsYESYESYESNONONOYESNOYESIs harvest valve energized?Is head pressure hi

Página 37 - Continued on next page …

Part Number 80-1479-3 7/10 131SYMPTOM #4 WILL NOT HARVEST, MELTED CUBESLevel Ice MachineRefer toDump ValveDiagnosticsIs water flowing over the evapora

Página 38 - 38 Part Number 80-1479-3 7/10

132 Part Number 80-1479-3 7/10Refer to Symptom #2 Freeze Cycle OperationalAnalysis TableRefer to Heavily ScaledCleaning ProcedureDischarge line temper

Página 39

Part Number 80-1479-3 7/10 133This Page Intentionally Left Blank

Página 40 - Ice Machines

134 Part Number 80-1479-3 7/10This Page Intentionally Left Blank

Página 41

Part Number 80-1479-3 7/10 135Component Check ProceduresElectrical ComponentsMAIN FUSEFUNCTIONThe control board fuse stops ice machine operation if el

Página 42 - 42 Part Number 80-1479-3 7/10

136 Part Number 80-1479-3 7/10ICE/OFF/CLEAN TOGGLE SWITCHFUNCTIONThe switch is used to place the ice machine in ICE, OFF or CLEAN mode of operation.SP

Página 43 - Part Number 80-1479-3 7/10 43

Part Number 80-1479-3 7/10 137BIN SWITCHFUNCTIONMovement of the water curtain/ice dampers control bin switch operation. The bin switch has two main fu

Página 44 - 44 Part Number 80-1479-3 7/10

138 Part Number 80-1479-3 7/10SYMPTOMSBin Switch Fails Open• The ice machine will not start with the toggle switch in the ice position, but runs norma

Página 45 - Part Number 80-1479-3 7/10 45

Part Number 80-1479-3 7/10 139Water Curtain/Ice Damper Removal NotesThe water curtain must be on (bin switch closed) to start ice making. While a Free

Página 46 - 46 Part Number 80-1479-3 7/10

14 Part Number 80-1479-3 7/10COMMERCIAL WARRANTY COVERAGEManitowoc Ice, (hereinafter referred to as the "COMPANY") warrants for a period of

Página 47 - Part Number 80-1479-3 7/10 47

140 Part Number 80-1479-3 7/10CLEANING THE ICE THICKNESS OR WATER LEVEL PROBEClean the probes using the following procedure.1. Mix a solution of Manit

Página 48 - 48 Part Number 80-1479-3 7/10

Part Number 80-1479-3 7/10 141WATER LEVEL CONTROL CIRCUITRYThe water level probe circuit can be monitored by watching the water level light. The water

Página 49

142 Part Number 80-1479-3 7/10Diagnosing Water Level Control CircuitryPROBLEM: WATER TROUGH OVERFILLING DURING THE FREEZE CYCLEStep 1 Start a new Fr

Página 50

Part Number 80-1479-3 7/10 143WATER TROUGH OVERFILLING CONTINUEDStep 3. Jumper Wire Connected from Control Board Terminal to GroundIs WaterFlowinginto

Página 51 - Water Mixed With

144 Part Number 80-1479-3 7/10PROBLEM: WATER WILL NOT RUN INTO THE SUMP TROUGH DURING THE FREEZE CYCLEStep 1 Verify water is supplied to the ice mac

Página 52 - 52 Part Number 80-1479-3 7/10

Part Number 80-1479-3 7/10 145Step 3 Disconnect the water level probe from the water level probe terminal on the control board.ImportantFor the tes

Página 53 - Part Number 80-1479-3 7/10 53

146 Part Number 80-1479-3 7/10ICE THICKNESS PROBE (HARVEST INITIATION)HOW THE PROBE WORKSManitowoc’s electronic sensing circuit does not rely on refri

Página 54

Part Number 80-1479-3 7/10 147MAXIMUM FREEZE TIMEThe control system includes a built-in safety which will automatically cycle the ice machine into har

Página 55 - Dump Valve Disassembly

148 Part Number 80-1479-3 7/10Diagnosing Ice Thickness Control CircuitryPROBLEM: ICE MACHINE DOES NOT CYCLE INTO HARVEST WHEN WATER CONTACTS THE ICE T

Página 56 - 56 Part Number 80-1479-3 7/10

Part Number 80-1479-3 7/10 149PROBLEM: ICE MACHINE CYCLES INTO HARVEST BEFORE WATER CONTACT WITH THE ICE THICKNESS PROBEStep 1 Bypass the freeze tim

Página 57 - Part Number 80-1479-3 7/10 57

Part Number 80-1479-3 7/10 15The foregoing warranty shall not apply to (1) any part or assembly that has been altered, modified, or changed; (2) any p

Página 58 - 58 Part Number 80-1479-3 7/10

150 Part Number 80-1479-3 7/10HARVEST CYCLE CIRCUITRYThe water level probe does not control the water inlet valve during the harvest cycle. During the

Página 59 - Sequence of Operation

Part Number 80-1479-3 7/10 151HARVEST ASSIST AIR PUMPFUNCTIONThe air pump breaks the vacuum between the sheet of ice and the evaporator which results

Página 60 - 60 Part Number 80-1479-3 7/10

152 Part Number 80-1479-3 7/10Compressor Electrical DiagnosticsThe compressor does not start or will trip repeatedly on overload.Check Resistance (Ohm

Página 61 - Part Number 80-1479-3 7/10 61

Part Number 80-1479-3 7/10 153CHECK MOTOR WINDINGS TO GROUNDCheck continuity between all three terminals and the compressor shell or copper refrigerat

Página 62 - 62 Part Number 80-1479-3 7/10

154 Part Number 80-1479-3 7/10DIAGNOSING START COMPONENTSIf the compressor attempts to start, or hums and trips the overload protector, check the star

Página 63 - Part Number 80-1479-3 7/10 63

Part Number 80-1479-3 7/10 155RelayThe relay has a set of contacts that connect and disconnect the start capacitor from the compressor start winding.

Página 64 - Safety Timers

156 Part Number 80-1479-3 7/10PTCRThe PTCR allows current to flow through the start winding at compressor startup. Current flow heats the ceramic disc

Página 65 - Safety Limits

Part Number 80-1479-3 7/10 157PTCR Operation Check1. Visually inspect the PTCR. Check for signs of physical damage.NOTE: The PTCR case temperature may

Página 66 - 66 Part Number 80-1479-3 7/10

158 Part Number 80-1479-3 7/10Refrigeration ComponentsHIGH PRESSURE CUTOUT (HPCO) CONTROLFUNCTIONStops the ice machine if subjected to excessive high-

Página 67 - Part Number 80-1479-3 7/10 67

Part Number 80-1479-3 7/10 159FAN CYCLE CONTROLSelf-Contained Air-Cooled Models OnlyFUNCTIONCycles the fan motor on and off to maintain proper operati

Página 68

16 Part Number 80-1479-3 7/10RESIDENTIAL ICE MACHINE LIMITED WARRANTYWHAT DOES THIS LIMITED WARRANTY COVER?Subject to the exclusions and limitations b

Página 69

160 Part Number 80-1479-3 7/10WATER REGULATING VALVESelf-Contained Water-Cooled Models OnlyFUNCTIONThe water regulating valve maintains the freeze cyc

Página 70 - Self Contained Water-Cooled

Part Number 80-1479-3 7/10 161HARVEST PRESSURE REGULATING (HPR) SYSTEM REMOTES ONLYGENERALThe harvest pressure regulating (H.P.R.) system includes:• H

Página 71

162 Part Number 80-1479-3 7/10FREEZE CYCLEThe H.P.R. system is not used during the freeze cycle. The H.P.R. solenoid is closed (de-energized), prevent

Página 72 - 72 Part Number 80-1479-3 7/10

Part Number 80-1479-3 7/10 1633. Freeze time normal? (Refer to Cycle Times/Refrigerant Pressures/24 Hour Ice Production Charts page 191)Shorter freeze

Página 73 - Part Number 80-1479-3 7/10 73

164 Part Number 80-1479-3 7/10HEAD PRESSURE CONTROL VALVEManitowoc remote systems require head pressure control valves with special settings. Replace

Página 74 - 74 Part Number 80-1479-3 7/10

Part Number 80-1479-3 7/10 1655. Using the information gathered, refer to the chart below.NOTE: A head pressure control valve that will not bypass, wi

Página 75 - Part Number 80-1479-3 7/10 75

166 Part Number 80-1479-3 7/10FAN CYCLE CONTROL VS. HEAD PRESSURE CONTROL VALVEA fan cycle control cannot be used in place of a head pressure control

Página 76 - 76 Part Number 80-1479-3 7/10

Part Number 80-1479-3 7/10 167LOW PRESSURE CUTOUT (LPCO) CONTROL(S3300 Only)FUNCTIONSignals the control board to energize and de-energize the ice mach

Página 77 - Remote Air-Cooled

168 Part Number 80-1479-3 7/10HARVEST PRESSURE SOLENOID VALVE(S3300 Only)FUNCTIONTransfers refrigerant from the high side to the low side during the h

Página 78

Part Number 80-1479-3 7/10 169Refrigerant Recovery/EvacuationNORMAL SELF-CONTAINED MODEL PROCEDURESDo not purge refrigerant to the atmosphere. Capture

Página 79 - Part Number 80-1479-3 7/10 79

Part Number 80-1479-3 7/10 17WHAT ARE MANITOWOC ICE’S OBLIGATIONS UNDER THIS LIMITED WARRANTY?If a defect arises and Manitowoc receives a valid warran

Página 80 - 80 Part Number 80-1479-3 7/10

170 Part Number 80-1479-3 7/10Self-Contained Recovery/Evacuation1. Place the toggle switch in the OFF position.2. Install manifold gauges, scale and r

Página 81 - Troubleshooting

Part Number 80-1479-3 7/10 171Self-Contained Charging Procedures1. Be sure the toggle switch is in the OFF position.ImportantThe ch arge is critical o

Página 82 - 82 Part Number 80-1479-3 7/10

172 Part Number 80-1479-3 7/102. Close the vacuum pump valve, the low side service valve, and the low side manifold gauge valve.3. Open the high side

Página 83 - Part Number 80-1479-3 7/10 83

Part Number 80-1479-3 7/10 173NORMAL REMOTE MODEL PROCEDURESRefrigerant Recovery/EvacuationDo not purge refrigerant to the atmosphere. Capture refrige

Página 84 - 84 Part Number 80-1479-3 7/10

174 Part Number 80-1479-3 7/10NOTE: Manitowoc recommends using an access valve core removal and installation tool on the discharge line quick-connect

Página 85 - Part Number 80-1479-3 7/10 85

Part Number 80-1479-3 7/10 175REMOTERECOVERY/EVACUATIONCONNECTIONS

Página 86 - 86 Part Number 80-1479-3 7/10

176 Part Number 80-1479-3 7/10Remote Charging Procedures1. Be sure the toggle switch is in the OFF position.2. Close the vacuum pump valve, the low an

Página 87 - Part Number 80-1479-3 7/10 87

Part Number 80-1479-3 7/10 177xxxSCHRAEDER FITTINGQUICK CONNECTDISCHARGE LINECONTROL VALVEHEAD PRESSUREREMOTE CONDENSERCLOSEDCLOSEDSCALERECOVERY UNITV

Página 88 - Control Board Testing

178 Part Number 80-1479-3 7/10System Contamination Clean-UpGeneralThis section describes the basic requirements for restoring contaminated systems to

Página 89 - Troubleshooting By Symptom

Part Number 80-1479-3 7/10 179Contamination Cleanup ChartSymptoms/FindingsRequired Cleanup ProcedureNo symptoms or suspicion of contaminationNormal ev

Página 90 - 90 Part Number 80-1479-3 7/10

18 Part Number 80-1479-3 7/10WHAT IS NOT COVERED? This limited warranty does not cover, and you are solely responsible for the costs of: (1) periodic

Página 91 - Part Number 80-1479-3 7/10 91

180 Part Number 80-1479-3 7/10CLEANUP PROCEDUREMild System Contamination1. Replace any failed components.2. If the compressor is good, change the oil.

Página 92 - 92 Part Number 80-1479-3 7/10

Part Number 80-1479-3 7/10 181Severe System Contamination1. Remove the refrigerant charge.2. Remove the compressor.3. Disassemble the harvest solenoid

Página 93 - Part Number 80-1479-3 7/10 93

182 Part Number 80-1479-3 7/1010. Follow the normal evacuation procedure, except replace the evacuation step with the following:A. Pull vacuum to 1000

Página 94 - 94 Part Number 80-1479-3 7/10

Part Number 80-1479-3 7/10 183REPLACING PRESSURE CONTROLS WITHOUT REMOVING REFRIGERANT CHARGEThis procedure reduces repair time and cost. Use it when

Página 95 - Part Number 80-1479-3 7/10 95

184 Part Number 80-1479-3 7/10SV1406USING PINCH-OFF TOOL

Página 96

Part Number 80-1479-3 7/10 185SpecificationsMAIN FUSEThe main fuse is 250 Volt, 7 amp.FAN CYCLE CONTROL(Self-Contained Air-Cooled Models Only)HIGH PRE

Página 97

186 Part Number 80-1479-3 7/10FILTER-DRIERSThe filter-driers used on Manitowoc ice machines are manufactured to Manitowoc specifications.The differenc

Página 98

Part Number 80-1479-3 7/10 187TOTAL SYSTEM REFRIGERANT CHARGENOTE: All machines listed use R-404A refrigerant.ImportantThis information is for referen

Página 99

188 Part Number 80-1479-3 7/10S1000 Before 110697023 36 oz. 26 oz. 8.5 lb. 2 lb. 10.5 lb.S1000 After 110697023 34 oz. 28 oz. 8.5 lb. 2 lb. 10.5 lb.S12

Página 100 - S MODELS DUAL EXPANSION VALVE

Part Number 80-1479-3 7/10 189This Page Intentionally Left Blank

Página 101

Part Number 80-1479-3 7/10 19IN NO EVENT SHALL MANITOWOC OR ANY OF ITS AFFILIATES BE LIABLE TO THE CONSUMER OR ANY OTHER PERSON FOR ANY INCIDENTAL, CO

Página 102

190 Part Number 80-1479-3 7/10This Page Intentionally Left Blank

Página 103

Part Number 80-1479-3 7/10 191ChartsCycle Times/24-Hour Ice Production/Refrigerant Pressure ChartsThese charts are used as guidelines to verify correc

Página 104

192 Part Number 80-1479-3 7/10S300 SERIESS300AAll Self-Contained Air-cooled Models Before Serial Number 110704351Characteristics may vary depending on

Página 105

Part Number 80-1479-3 7/10 193S300AAll Self-Contained Air-cooled Models After Serial Number 110704351Characteristics may vary depending on operating c

Página 106

194 Part Number 80-1479-3 7/10S300WAll Self-Contained Water-cooled Models Before Serial Number 110704351Characteristics may vary depending on operatin

Página 107

Part Number 80-1479-3 7/10 195S300WAll Self-Contained Water-cooled Models After Serial Number 110704351Characteristics may vary depending on operating

Página 108

196 Part Number 80-1479-3 7/10S320 SERIESS300AAll Self-Contained Air-Cooled ModelsCharacteristics may vary depending on operating conditions.CYCLE TIM

Página 109

Part Number 80-1479-3 7/10 197S320 SeriesAll Self-Contained Water-Cooled ModelsCharacteristics may vary depending on operating conditions.CYCLE TIMESF

Página 110 - Important

198 Part Number 80-1479-3 7/10S420 SERIESS420AAll Self-Contained Air-cooled Models Before Serial Number110667970Characteristics may vary depending on

Página 111

Part Number 80-1479-3 7/10 199S420AAll Self-Contained Air-cooled Models After Serial Number 110667970Characteristics may vary depending on operating c

Página 113

20 Part Number 80-1479-3 7/10This Page Intentionally Left Blank

Página 114

200 Part Number 80-1479-3 7/10S420WAll Self-Contained Water-cooled Models Before Serial Number 110667970Characteristics may vary depending on operatin

Página 115

Part Number 80-1479-3 7/10 201S420WAll Self-Contained Water-cooled Models After Serial Number 110667970Characteristics may vary depending on operating

Página 116

202 Part Number 80-1479-3 7/10S450 SERIESS450AAll Self-Contained Air-cooled Models Before Serial Number 110670157Characteristics may vary depending on

Página 117

Part Number 80-1479-3 7/10 203S450AAll Self-Contained Air-cooled Models After Serial Number 110670157Characteristics may vary depending on operating c

Página 118

204 Part Number 80-1479-3 7/10S450WAll Self-Contained Water-cooled Models Before Serial Number 110670157Characteristics may vary depending on operatin

Página 119

Part Number 80-1479-3 7/10 205S450WAll Self-Contained Water-cooled Models After Serial Number 110670157Characteristics may vary depending on operating

Página 120

206 Part Number 80-1479-3 7/10S500 SERIESS500AAll Self-Contained Air-cooled Models Before Serial Number 110684316Characteristics may vary depending on

Página 121

Part Number 80-1479-3 7/10 207SD0502A Dice Cube, Self-Contained Air-cooled After Serial Number Characteristics may vary depending on operating conditi

Página 122

208 Part Number 80-1479-3 7/10SY0504AHalf Dice Cube, Self-Contained Air-cooled After Serial Number 110684316Characteristics may vary depending on oper

Página 123

Part Number 80-1479-3 7/10 209S500WAll Self-Contained Water-cooled Models Before Serial Number 110684316Characteristics may vary depending on operatin

Página 124

Part Number 80-1479-3 7/10 21InstallationLocation of Ice MachineThe location selected for the ice machine head section must meet the following criteri

Página 125

210 Part Number 80-1479-3 7/10SD0503WDice Cube, Self-Contained Water-cooled Models After Serial Number 110684316Characteristics may vary depending on

Página 126 - Harvest Problems

Part Number 80-1479-3 7/10 211SY0505W Half Dice Cube, Self-Contained Water-cooled After Serial Number 110684316Characteristics may vary depending on o

Página 127

212 Part Number 80-1479-3 7/10S500NAll Remote Air-cooled Condenser Models Before Serial Number 110684316Characteristics may vary depending on operatin

Página 128

Part Number 80-1479-3 7/10 213SD0592NDice Cube, Remote Air-cooled Condenser Models After Serial Number 110684316Characteristics may vary depending on

Página 129 - #2 - Freeze Cycle

214 Part Number 80-1479-3 7/10SY0594NHalf Dice Cube, Remote Air-cooled Condenser Models After Serial Number 110684316Characteristics may vary dependin

Página 130

Part Number 80-1479-3 7/10 215S600 SERIESS600AAll Self-Contained Air-Cooled ModelsCharacteristics may vary depending on operating conditions.CYCLE TIM

Página 131

216 Part Number 80-1479-3 7/10S600WAll Self-Contained Water-Cooled ModelsCharacteristics may vary depending on operating conditions.CYCLE TIMESFreeze

Página 132

Part Number 80-1479-3 7/10 217S600NAll Remote Air-Cooled Condenser ModelsCharacteristics may vary depending on operating conditions.CYCLE TIMESFreeze

Página 133

218 Part Number 80-1479-3 7/10S850 SERIESS850AAll Self-Contained Air-Cooled Models Before Serial Number 110683282Characteristics may vary depending on

Página 134

Part Number 80-1479-3 7/10 219SD0852ADice Cube, Self-Contained Air-Cooled Models After Serial Number 110683282Characteristics may vary depending on op

Página 135 - Component Check Procedures

22 Part Number 80-1479-3 7/10Ice Machine Clearance RequirementsS300Self-Contained Air-CooledSelf-Contained Water-CooledTop/Sides 16" (40.6 cm) 8&

Página 136

220 Part Number 80-1479-3 7/10SY0854AHalf Dice Cube, Self-Contained Air-Cooled Models After Serial Number 110683282Characteristics may vary depending

Página 137

Part Number 80-1479-3 7/10 221S850WAll Self-Contained Water-Cooled Models Before Serial Number 110683282Characteristics may vary depending on operatin

Página 138

222 Part Number 80-1479-3 7/10SD0853WDice Cube, Self-Contained Water-Cooled Models After Serial Number 110683282Characteristics may vary depending on

Página 139

Part Number 80-1479-3 7/10 223SY0855WHalf Dice Cube, Self-Contained Water-Cooled Models After Serial Number 110683282Characteristics may vary dependin

Página 140

224 Part Number 80-1479-3 7/10S850N Remote Air-cooled CondenserAll Remote Condenser Air-Cooled Before Serial Number 110682385Characteristics may vary

Página 141

Part Number 80-1479-3 7/10 225SD0892N Dice Cube, Remote Condenser Air-Cooled After Serial Number 110682385Characteristics may vary depending on operat

Página 142

226 Part Number 80-1479-3 7/10SY0894N Half Dice Cube, Remote Condenser Air-Cooled After Serial Number 110682385Characteristics may vary depending on o

Página 143

Part Number 80-1479-3 7/10 227S1000 SERIESS1000AAll Self-Contained Air-cooled Before Serial Number 110697023Characteristics may vary depending on oper

Página 144

228 Part Number 80-1479-3 7/10SD1002ADice Cube, Self-Contained Air-cooled After Serial Number 110697023Characteristics may vary depending on operating

Página 145

Part Number 80-1479-3 7/10 229SY1004AHalf Dice Cube, Self-Contained Air-cooled After Serial Number 110697023Characteristics may vary depending on oper

Página 146

Part Number 80-1479-3 7/10 23Ice Machine Heat of RejectionSeries Ice MachineHeat of RejectionAir Conditioning*PeakS300 3,800 6,000S320 3,800 6,000S420

Página 147 - ICE THICKNESS ADJUSTMENT

230 Part Number 80-1479-3 7/10S1000WAll Self-Contained Water-cooled Before Serial Number 110697023Characteristics may vary depending on operating cond

Página 148

Part Number 80-1479-3 7/10 231SD1003WDice Cube, Self-Contained Water-cooled After Serial Number 110697023Characteristics may vary depending on operati

Página 149

232 Part Number 80-1479-3 7/10SY1005WHalf Dice Cube, Self-Contained Water-cooled After Serial Number 110697023Characteristics may vary depending on op

Página 150

Part Number 80-1479-3 7/10 233S1000NAll Remote Condenser Air-cooled Before Serial Number 110697023Characteristics may vary depending on operating cond

Página 151

234 Part Number 80-1479-3 7/10SD1092NDice Cube, Remote Condenser Air-cooled After Serial Number 110697023Characteristics may vary depending on operati

Página 152

Part Number 80-1479-3 7/10 235SY1094NHalf Dice Cube, Remote Condenser Air-cooled After Serial Number 110697023Characteristics may vary depending on op

Página 153

236 Part Number 80-1479-3 7/10S1200 SERIESS1200AAll Self-Contained Air-cooled Before Serial Number 110697023Characteristics may vary depending on oper

Página 154

Part Number 80-1479-3 7/10 237SD1202A Dice Cube, Self-Contained Air-cooled After Serial Number 110697023Characteristics may vary depending on operatin

Página 155

238 Part Number 80-1479-3 7/10SY1204AHalf Dice Cube, Self-Contained Air-cooled After Serial Number 110697023Characteristics may vary depending on oper

Página 156

Part Number 80-1479-3 7/10 239S1200WAll Self-Contained Water-cooled Before Serial Number 110697023Characteristics may vary depending on operating cond

Página 157 - S600/S850/S1000

24 Part Number 80-1479-3 7/10REMOTE CONDENSER LINE SET INSTALLATIONIce MachineRemote Single Circuit CondenserLine Set*S500 JC0495RT-20-R404ART-35-R404

Página 158 - Refrigeration Components

240 Part Number 80-1479-3 7/10SD1203WDice Cube, Self-Contained Water-cooled After Serial Number 110697023Characteristics may vary depending on operati

Página 159

Part Number 80-1479-3 7/10 241SY1205WHalf Dice Cube, Self-Contained Water-cooled After Serial Number 110697023Characteristics may vary depending on op

Página 160

242 Part Number 80-1479-3 7/10S1400 SERIESS1400 Self-contained air-cooledAll Self-Contained Air-cooled with a Manufacture Date Before 0905 (May 2009)C

Página 161 - HPR VALVE

Part Number 80-1479-3 7/10 243SD1402A Dice Cube, Self-Contained Air-Cooled With a Manufacture Date of 0905 (May 2009) or Later Characteristics may var

Página 162

244 Part Number 80-1479-3 7/10SY1404A Half Dice Cube, Self-Contained Air-Cooled With a Manufacture Date of 0905 (May 2009) or Later Characteristics ma

Página 163

Part Number 80-1479-3 7/10 245S1400 Self-contained Water-cooledAll Self-Contained Water-cooled with a Manufacture Date Before 0711 (November 2007)Char

Página 164

246 Part Number 80-1479-3 7/10SD1403W Dice Cube, Self-Contained Water-Cooled With a Manufacture Date From 0711 to 0905 (November 2007 to May 2009)Char

Página 165

Part Number 80-1479-3 7/10 247SY1405WHalf Dice Cube, Self-Contained Water-Cooled With a Manufacture Date From 0711 to 0905 (November 2007 to May 2009)

Página 166

248 Part Number 80-1479-3 7/10SD1403W Dice Cube, Self-Contained Water-Cooled With a Manufacture Date of 0905 (May 2009) or LaterCharacteristics may va

Página 167 - 12 psig ±3 35 psig ±3

Part Number 80-1479-3 7/10 249SY1405W Half Dice Cube, Self-Contained Water-Cooled With a Manufacture Date of 0905 (May 2009) or LaterCharacteristics m

Página 168

Part Number 80-1479-3 7/10 25CALCULATING REMOTE CONDENSER INSTALLATION DISTANCESNOTE: Manitowoc warrants only complete new and unused remote packages.

Página 169

250 Part Number 80-1479-3 7/10S1400 Remote Air-cooled CondenserAll Remote Condenser Air-cooled with a Manufacture Date Before 0905 (May 2009)Character

Página 170 - CONNECTIONS

Part Number 80-1479-3 7/10 251SD1492N Dice Cube, Remote Condenser Air-Cooled With a Manufacture Date of 0905 (May 2009) or LaterCharacteristics may va

Página 171

252 Part Number 80-1479-3 7/10SY1494N Half Dice Cube, Remote Condenser Air-Cooled With a Manufacture Date of 0905 (May 2009) or LaterCharacteristics m

Página 172

Part Number 80-1479-3 7/10 253S1600 SERIESS1600AAll Self-Contained Air-cooledCharacteristics may vary depending on operating conditions.CYCLE TIMESFre

Página 173

254 Part Number 80-1479-3 7/10S1600WAll Self-Contained Water-cooledCharacteristics may vary depending on operating conditions.CYCLE TIMESFreeze Time +

Página 174

Part Number 80-1479-3 7/10 255S1600NAll Remote Air-cooled CondenserCharacteristics may vary depending on operating conditions.CYCLE TIMESFreeze Time +

Página 175

256 Part Number 80-1479-3 7/10S1800 SERIESS1800 Self-contained air-cooledAll Self-Contained Air-cooled with a Manufacture Date Before 0910 (October 20

Página 176

Part Number 80-1479-3 7/10 257SD1802ADice Cube, Self-Contained Air-cooled with a Manufacture Date After 0910 (October 2009)Characteristics may vary de

Página 177 - EXPANSION

258 Part Number 80-1479-3 7/10SY1804AHalf Dice Cube, Self-Contained Air-cooled with a Manufacture Date After 0910 (October 2009)Characteristics may va

Página 178 - System Contamination Clean-Up

Part Number 80-1479-3 7/10 259S1800 Self-Contained Water-CooledAll Self-Contained Water-cooled with a Manufacture Date Before 0910 (October 2009)Chara

Página 179 - Contamination Cleanup Chart

26 Part Number 80-1479-3 7/10Calculated Line Set DistanceThe maximum calculated distance is 150' (45.7 m).Line set rises, drops, horizontal runs

Página 180

260 Part Number 80-1479-3 7/10SD1803WDice Cube, Self-Contained Water-cooled with a Manufacture Date After 0910 (October 2009)Characteristics may vary

Página 181

Part Number 80-1479-3 7/10 261SY1805WHalf Dice Cube, Self-Contained Water-cooled with a Manufacture Date After 0910 (October 2009)Characteristics may

Página 182

262 Part Number 80-1479-3 7/10S1800 Remote Air-cooled CondenserAll Remote Condenser Air-cooled with a Manufacture Date Before 0910 (October 2009)Chara

Página 183

Part Number 80-1479-3 7/10 263SD1892NDice Cube, Remote Condenser Air-cooled with a Manufacture Date After 0910 (October 2009)Characteristics may vary

Página 184 - USING PINCH-OFF TOOL

264 Part Number 80-1479-3 7/10SY1894NHalf Dice Cube, Remote Condenser Air-cooled with a Manufacture Date After 0910 (October 2009)Characteristics may

Página 185

Part Number 80-1479-3 7/10 265S3300 SERIESSD3303W Self-Contained Water-CooledAll Dice Cube, Self-Contained Water-cooled Ice MachinesCharacteristics ma

Página 186

266 Part Number 80-1479-3 7/10SY3305WAll Half Dice Cube, Self-Contained Water-cooled Ice MachinesCharacteristics may vary depending on operating condi

Página 187

Part Number 80-1479-3 7/10 267DiagramsWiring DiagramsThe following pages contain electrical wiring diagrams. Be sure you are referring to the correct

Página 188

268 Part Number 80-1479-3 7/10WIRING DIAGRAMS BEFORE ENERGY EFFICIENT & ENERGYSTAR MACHINESS320Self Contained - 1 Phase(48)RSCCLEANOFFICEBINSWITCH

Página 189

Part Number 80-1479-3 7/10 269S300/S420/S450/S500 (after serial number 110074051) - Self Contained - 1 PhaseSV3137A(89)(55)(88)(42)High Pressure Cutou

Página 190

Part Number 80-1479-3 7/10 27Maximum Line Set Distance FormulaStep 1 Measured Rise ____ X 1.7 = ______Calculated Rise(35 ft. Max)Step 2 Measured D

Página 191 - Refrigerant Pressure Charts

270 Part Number 80-1479-3 7/10S500 (before serial number 110074051)S600/S850/S1000/S1200- Self Contained- 1 PhaseSV3130(89) (55)(88)(42)High Pressure

Página 192 - S300 SERIES

Part Number 80-1479-3 7/10 271S850/S1000/S1200 - Self Contained - 3 PhaseSV3131(89)(55)(88)(42)High Pressure CutoutWater ValveHarvest ValveDump ValveW

Página 193

272 Part Number 80-1479-3 7/10S500 Danfoss Compressor (after serial number 110074051) - Remote - 1 Phase(49)(47)COMPRESSOROVERLOAD INTERNAL{230V 50/60

Página 194

Part Number 80-1479-3 7/10 273S500 (before serial number 110074051)/S600/S850/S1000/S1200 - Remote - 1 PhaseSV3158(89) (55)(88)(42)High Pressure Cutou

Página 195

274 Part Number 80-1479-3 7/10S850/S1000/S1200 - Remote - 3 PhaseSV3131(89) (55)(88)(42)High Pressure CutoutWater ValveHarvest ValveDump ValveWater Pu

Página 196 - S320 SERIES

Part Number 80-1479-3 7/10 275S1400/S1600/S1800 - Self-Contained - 1 Phase(2)(1)RSCLEANOFFICE RUNCAPACITOR(50)(45)R(46)PTCR(AIR COOLED ONLY)FAN MOTOR

Página 197 - S320 Series

276 Part Number 80-1479-3 7/10S1400/S1600/S1800 - Self-Contained - 3 Phase(42)CONTROL BOARDCLEANOFFICEBINSWITCH(8)LOW D.C.VOLTAGEPLUGCONTACTORCOIL(56)

Página 198 - S420 SERIES

Part Number 80-1479-3 7/10 277S1400/S1600/S1800 - Remote - 1 PhaseR(45)R(46)PTCR(44)(59)CLEANLEFT BINRIGHT BINRMT BINWTR PROBEICE PROBEHARVSL-1SL-2(6)

Página 199

278 Part Number 80-1479-3 7/10S1400/S1600/S1800 - Remote - 3 Phase(42)ICE THICKNESSPROBEWATER LEVELPROBEHIGH PRESSURECUTOUT(89)(88)T3L2L3COMPRESSORT1T

Página 200

Part Number 80-1479-3 7/10 279WIRING DIAGRAMS FOR ENERGY EFFICIENT & ENERGYSTAR MACHINESS300/S420/S450/S500Self-Contained - 1 PhaseCaution: Discon

Página 201

28 Part Number 80-1479-3 7/10CONNECTING A LINE SET1. Remove the dust caps from the line set, condenser and ice machine.2. Apply refrigeration oil to t

Página 202 - S450 SERIES

280 Part Number 80-1479-3 7/10S600/S850/S1000/S1200Self-Contained - 1 PhaseCaution: Disconnect Power Before Working on Electrical CircuitryL1HIGH PRES

Página 203

Part Number 80-1479-3 7/10 281S850/S1000/S1200Self-Contained - 3 PhaseCaution: Disconnect Power Before Working on Electrical CircuitryL1HIGH PRESSUREC

Página 204

282 Part Number 80-1479-3 7/10S1400/S1800Self-Contained - 1 Phase(2)(1)RSCLEANOFFICE RUNCAPACITOR(50)(45)R(46)3 TERMINAL PTCR(AIR COOLED ONLY)FAN MOT

Página 205

Part Number 80-1479-3 7/10 283S1400/S1800Self-Contained - 3 Phase(42)CONTROL BOARDCLEANOFFICEBINSWITCH(8)LOW D.C.VOLTAGEPLUGCONTACTORCOIL(56)TERMINATE

Página 206 - S500 SERIES

284 Part Number 80-1479-3 7/10S3300Water-Cooled - 3 phaseAIR PUMP 4AIR PUMP 3AIR PUMP 2AIR PUMP 1HARVESTSOLENOID 4HARVESTSOLENOID 3HARVESTSOLENOID 2HA

Página 207 - SD0502A

Part Number 80-1479-3 7/10 285S500Remote - 1 PhaseCaution: Disconnect Power Before Working on Electrical CircuitryL1HIGH PRESSURECUTOUT(89)(88)CONTROL

Página 208

286 Part Number 80-1479-3 7/10S600/S850/S1000/S1200Remote - 1 PhaseCaution: Disconnect Power Before Working on Electrical CircuitryL1HIGH PRESSURECUTO

Página 209

Part Number 80-1479-3 7/10 287S850/S1000/S1200Remote - 3 PhaseCaution: Disconnect Power Before Working on Electrical CircuitryL1HIGH PRESSURECUTOUT(89

Página 210

288 Part Number 80-1479-3 7/10S1400/S1800Remote - 1 Phase(59)CLEANLEFT BINRIGHT BINRMT BINWTR PROBEICE PROBEHARVSL-1SL-2(6)(2)(1)(25)(26)L2(9)(8)(42)C

Página 211 - SY0505W

Part Number 80-1479-3 7/10 289S1400/S1800Remote - 3 Phase(42)ICE THICKNESSPROBEWATER LEVELPROBEHIGH PRESSURECUTOUT(89)(88)T3L2L3COMPRESSORT1T2CONTACTS

Página 212

Part Number 80-1479-3 7/10 29Component IdentificationS Model Single Evaporator ModelsWATER CURTAINCONTROL BOXWATER DISTRIBUTION TUBETOGGLE SWITCHWATER

Página 213

290 Part Number 80-1479-3 7/10Electronic Control BoardSingle and Twin Evaporator Without Test ButtonN 115VL2 208-230VPRIMARY POWERSUPPLYAC LINE VOLTAG

Página 214

Part Number 80-1479-3 7/10 291Single and Twin Evaporator With Test ButtonN 115VL2 208-230VPRIMARY POWERSUPPLYAC LINE VOLTAGEELECTRICAL PLUGMAIN FUSE(7

Página 215 - S600 SERIES

292 Part Number 80-1479-3 7/10Quad Evaporator Ice MachinesICE PROBEWATER LEVEL PROBEHARVEST VALVESFUSE 7ACLEAN (YELLOW)HARVEST (RED)WATER LEVEL (GREEN

Página 216

Part Number 80-1479-3 7/10 293Refrigeration Tubing SchematicsSELF-CONTAINED AIR- ORWATER -COOLED MODELSS300/S320/S420/S450/S500/S600/S850/S1000/S1200S

Página 217

294 Part Number 80-1479-3 7/10S3300xxxxxEVAPORATOR 1EVAPORATOR 2EVAPORATOR 3 EVAPORATOR 4WATER-COOLEDCONDENSERSCROLLCOMPRESSORRECEIVERHARVEST PRESSURE

Página 218 - S850 SERIES

Part Number 80-1479-3 7/10 295REMOTE MODELSS500/S600/S850/S1000S1400/S1600/S1800XXHEATEXCHANGEREVAPORATORSOLENOIDLINELIQUIDCHECK VALVESERVICERECEIVERC

Página 219

296 Part Number 80-1479-3 7/10This Page Intentionally Left Blank

Página 220

Part Number 80-1479-3 7/10 297This Page Intentionally Left Blank

Página 221

298 Part Number 80-1479-3 7/10

Página 223

Safety NoticesAs you work on Manitowoc equipment, be sure to pay close attention to the safety notices in this handbook. Disregarding the notices may

Página 224

30 Part Number 80-1479-3 7/10S Model Quad Evaporator ModelsWATER PUMPSWATER LEVEL PROBEEVAPORATORSWATER TROUGHCONTROL BOXICE DAMPERS

Página 225 - SD0892N

Manitowoc Ice2110 South 26th Street, P.O. Box 1720Manitowoc, WI 54221-1720, USAPh: 920-682-0161 Fax: 920-683-7589Visit us online at: www.manitowocice

Página 226 - SY0894N

Part Number 80-1479-3 7/10 31MaintenanceGeneralClean and sanitize the ice machine every six months for efficient operation. If the ice machine require

Página 227 - S1000 SERIES

32 Part Number 80-1479-3 7/10Cleaning / Sanitizing ProcedureCLEANING PROCEDUREIce machine cleaner is used to remove lime scale and mineral deposits. I

Página 228

Part Number 80-1479-3 7/10 33Step 3 Remove all ice from the bin.Step 4 Place the toggle switch in the CLEAN position. The water will flow through

Página 229

34 Part Number 80-1479-3 7/10PARTS REMOVAL FOR CLEANING/SANITIZINGSingle Evaporator Ice MachinesA. Remove the water curtain• Gently flex the curtain

Página 230

Part Number 80-1479-3 7/10 35Quad Evaporator Ice MachinesA.Remove the water trough shield.• Grasp the water trough shield in the center and the left e

Página 231

36 Part Number 80-1479-3 7/10ABCDE

Página 232

Part Number 80-1479-3 7/10 37Step 7 Mix a solution of cleaner and warm water. Depending upon the amount of mineral buildup, a larger quantity of sol

Página 233

38 Part Number 80-1479-3 7/10Step 12 Use 1/2 of the sanitizer/water solution to sanitize all foodzone surfaces of the ice machine and bin (or dispen

Página 234

Part Number 80-1479-3 7/10 39Step 15 Reapply power to the ice machine and place the toggle switch in the CLEAN position.Step 16 Wait until the wat

Página 235

NOTE: Text set off as a Note provides you with simple, but useful, extra information about the procedure you are performing.Read These Before Proceedi

Página 236 - S1200 SERIES

40 Part Number 80-1479-3 7/10Procedure to Clean Heavily Scaled Ice MachinesIce machines that are heavily scaled or have not been cleaned on a regular

Página 237 - SD1202A

Part Number 80-1479-3 7/10 41Ice machine cleaner is used to remove lime scale and mineral deposits. Ice machine sanitizer disinfects and removes algae

Página 238

42 Part Number 80-1479-3 7/10Step 5 Wait until the clean cycle is complete (approximately *35 minutes). then place the toggle switch in the OFF posi

Página 239

Part Number 80-1479-3 7/10 43PARTS REMOVAL FOR CLEANING/SANITIZINGSingle Evaporator Ice MachinesA. Remove the water curtain• Gently flex the curtain i

Página 240

44 Part Number 80-1479-3 7/10E. Remove the water level probe• Pull the water level probe straight down to disengage.• Lower the water level probe unti

Página 241

Part Number 80-1479-3 7/10 45A.B.C.D.E.F.G.

Página 242 - S1400 SERIES

46 Part Number 80-1479-3 7/10Quad Evaporator Ice MachinesA. Remove panels• Remove both front panels• Remove top panelB. Remove front evaporator shield

Página 243 - SD1402A

Part Number 80-1479-3 7/10 47F. Remove distribution tubes.• Distribution tube thumbscrews are retained to prevent loss. Loosen thumbscrews but do not

Página 244 - SY1404A

48 Part Number 80-1479-3 7/10AABCDEFGHI

Página 245

Part Number 80-1479-3 7/10 49Step 7 Mix a solution of cleaner and warm water. Depending upon the amount of mineral buildup, a larger quantity of sol

Página 246 - SD1403W

Part Number 80-1479-3 7/10 5Table of ContentsGeneral InformationModel Numbers . . . . . . . . . . . . . . . . . . . . . 9How to Read a Model Number .

Página 247

50 Part Number 80-1479-3 7/10bin (or dispenser). Use a cloth or sponge to liberally apply the solution. When sanitizing, pay particular attention to t

Página 248

Part Number 80-1479-3 7/10 51Step 19 Use 1/2 of the sanitizer/water solution to sanitize all removed components. Use a cloth or sponge to liberally

Página 249 - SY1405W

52 Part Number 80-1479-3 7/10Ice Thickness Probe & Water Level ProbeClean the probes using the following procedure.1. Mix a solution of Manitowoc

Página 250

Part Number 80-1479-3 7/10 53Water Inlet ValveThe water inlet valve normally does not require removal for cleaning. Refer to “Water System Checklist”

Página 251 - SD1492N

54 Part Number 80-1479-3 7/10Water Dump ValveThe water dump valve normally does not require removal for cleaning. To determine if removal is necessary

Página 252 - SY1494N

Part Number 80-1479-3 7/10 55NOTE: During cleaning, do not stretch or damage the spring.1. Remove the tubing from the dump valve by twisting the clamp

Página 253 - S1600 SERIES

56 Part Number 80-1479-3 7/10Drain Line Check ValveThe drain line check valve (not used on all models) should be inspected and cleaned, whenever the i

Página 254

Part Number 80-1479-3 7/10 57Removal from Service/WinterizationGeneralSpecial precautions must be taken if the ice machine is to be removed from servi

Página 255

58 Part Number 80-1479-3 7/10WATER-COOLED ICE MACHINES1. Perform steps 1-6 under “Self-Contained Air-Cooled Ice Machines.”2. Disconnect the incoming w

Página 256 - S1800 SERIES

Part Number 80-1479-3 7/10 59Sequence of OperationSelf Contained Air or Water CooledSINGLE & QUAD EVAPORATOR MODELSNOTE: The toggle switch must be

Página 257

6 Part Number 80-1479-3 7/10Removal from Service/Winterization . . . 57Self-Contained Air-Cooled Ice Machines 57Water-Cooled Ice Machines . . . . .

Página 258

60 Part Number 80-1479-3 7/10Freeze Sequence3. PrechillThe compressor lowers the temperature of the evaporator(s) before the water pump is energized.

Página 259

Part Number 80-1479-3 7/10 61Harvest Sequence5. Water PurgeThe air compressor (when used) and the harvest valve(s) open at the beginning of the water

Página 260

62 Part Number 80-1479-3 7/106. HarvestThe air compressor (when used) remains energized and the harvest valve(s) remains open. The refrigerant gas war

Página 261

Part Number 80-1479-3 7/10 63Automatic Shut-Off7. Automatic Shut-OffWhen the storage bin is full at the end of a harvest sequence, the sheet of cubes

Página 262

64 Part Number 80-1479-3 7/10Safety TimersThe control board has the following non-adjustable safety timers:• The ice machine is locked into the freeze

Página 263

Part Number 80-1479-3 7/10 65Safety LimitsSafety limits are stored and indicated by the control board after three cycles. The number of cycles require

Página 264

66 Part Number 80-1479-3 7/10Safety Limit Stand-By Mode (Quad Evaporators Only)The first time a safety limit shut down occurs, (three consecutive long

Página 265 - S3300 SERIES

Part Number 80-1479-3 7/10 67Warm Water Rinse CycleSingle evaporator models only - Closing the back of the evaporator allows ice to build up on the re

Página 266

68 Part Number 80-1479-3 7/10Self Contained Air & Water-Cooled Single Evaporator Model Energized Parts Chart Ice MakingSequence ofOperationWaterPu

Página 267 - Diagrams

Part Number 80-1479-3 7/10 69Harvest Sequence5. Water PurgeOn On On30 sec.Off15 sec.OnOn On OnMay CycleOn/OffFactorySet at 45 Seconds6. HarvestOff On

Página 268 - Self Contained - 1 Phase

Part Number 80-1479-3 7/10 7Component Check ProceduresElectrical Components . . . . . . . . . . . . . . . 135Main Fuse . . . . . . . . . . . . . . .

Página 269 - S300/S420/S450/

70 Part Number 80-1479-3 7/10Self Contained Water-CooledQuad Evaporator Model Energized Parts Chart Ice MakingSequence ofOperationWaterPumpsHarvestVal

Página 270 - Self Contained- 1 Phase

Part Number 80-1479-3 7/10 71Harvest Sequence5. Water PurgeOn On OnOnfrom 30-45 secondsOn On OnFactorySet at 30 Seconds6. HarvestOff On On Off Off On

Página 271 - Self Contained - 3 Phase

72 Part Number 80-1479-3 7/10REMOTESSingle Evaporator ModelsNOTE: The toggle switch must be in the ice position and the water curtain must be in place

Página 272 - Remote - 1 Phase

Part Number 80-1479-3 7/10 732. Refrigeration System Start-UpThe compressor and liquid line solenoid valve energize after the 45 second water purge an

Página 273 - S600/S850/S1000/S1200

74 Part Number 80-1479-3 7/10Freeze Sequence3. PrechillThe compressor is on for 30 seconds (60 seconds initial cycle) prior to water flow, to prechill

Página 274 - Remote - 3 Phase

Part Number 80-1479-3 7/10 75Harvest Sequence5. Water PurgeThe water pump continues to run, and the water dump valve energizes for 45 seconds to purge

Página 275 - Self-Contained - 1 Phase

76 Part Number 80-1479-3 7/10Automatic Shut-Off7. Automatic Shut-OffWhen the storage bin is full at the end of a harvest sequence, the sheet of cubes

Página 276 - Self-Contained - 3 Phase

Part Number 80-1479-3 7/10 77Remote Air-CooledSingle Evaporator Model Energized Parts Chart Ice MakingSequence ofOperationWaterPumpHarvestValve(Left)H

Página 277

78 Part Number 80-1479-3 7/10Harvest Sequence5. Water PurgeOn On OnOnAfter 35 sec.30 sec.Off15 sec.OnOn On On OnFactorySet at 45 Seconds6. Harvest Off

Página 278

Part Number 80-1479-3 7/10 79This Page Intentionally Left Blank

Página 279 - S300/S420/S450/S500

8 Part Number 80-1479-3 7/10ChartsCycle Times/24-Hour Ice Production/Refrigerant Pressure Charts . . . . . . . . . . 191S300 Series . . . . . . . . .

Página 280

80 Part Number 80-1479-3 7/10This Page Intentionally Left Blank

Página 281 - S850/S1000/S1200

Part Number 80-1479-3 7/10 81TroubleshootingSafety LimitsIn addition to standard safety controls, the control board has built in safety limit controls

Página 282 - S1400/S1800

82 Part Number 80-1479-3 7/10QUAD EVAPORATOR MACHINES ONLYWhen a safety limit condition causes the ice machine to stop, the harvest light on the contr

Página 283

Part Number 80-1479-3 7/10 83Safety Limit Stand-By Mode:The first time a safety limit shut down occurs, (three consecutive long freeze or harvest cycl

Página 284 - Water-Cooled - 3 phase

84 Part Number 80-1479-3 7/10ANALYZING WHY A SAFETY LIMIT STOPPED THE ICE MACHINEAccording to the refrigeration industry, a high percentage of compres

Página 285 - RUN CAPACITOR

Part Number 80-1479-3 7/10 85SAFETY LIMIT #1Water System1. Water supply to machine is being interrupted2. Water leaking down the drain during freeze (

Página 286

86 Part Number 80-1479-3 7/10SAFETY LIMIT #2Water System1. Ice thickness control probe is dirty causing a premature harvest with no ice on the plate.

Página 287

Part Number 80-1479-3 7/10 87SAFETY LIMIT #3Water System1. Water supply to machine is being interrupted2. Water leaking down the drain during freeze (

Página 288

88 Part Number 80-1479-3 7/10Control Board TestingAll replacement S Model control boards and ice machines with serial numbers larger than 110924847 ha

Página 289

Part Number 80-1479-3 7/10 89Troubleshooting By SymptomThe troubleshooting procedures follow flow charts. There are four symptoms, the symptom that yo

Página 290

Part Number 80-1479-3 7/10 9General InformationModel NumbersThis manual covers the following models: NOTE: Model numbers ending in 3 indicate a 3 ph

Página 291

90 Part Number 80-1479-3 7/10SYMPTOM #1 ICE MACHINE WILL NOT RUNIce Machine Stops Running or Has a History of Shutting DownYESYESNONOYESNOControl boar

Página 292 - Quad Evaporator Ice Machines

Part Number 80-1479-3 7/10 91YESYESNONOAreWater Curtain/Ice Dampersin place?YESYESSL1/Harvest (once)Run machine &check for Normal OperationRefer t

Página 293 - S1400/S1600/S1800

92 Part Number 80-1479-3 7/10COMPRESSOR ELECTRICAL DIAGNOSTICSThe compressor does not start or will trip repeatedly on overload.Check Resistance (Ohm)

Página 294

Part Number 80-1479-3 7/10 93CHECK MOTOR WINDINGS TO GROUNDCheck continuity between all three terminals and the compressor shell or copper refrigerati

Página 295 - S500/S600/S850/S1000

94 Part Number 80-1479-3 7/10SYMPTOM #2 LOW PRODUCTION, LONG FREEZEIce Machine has a Long Freeze Cycle. Ice Formation is Thick or Thin Ice Fill on Top

Página 296

Part Number 80-1479-3 7/10 95PROCEDUREStep 1 Complete the “Operation Analysis” column.Read down the left “Operational Analysis” column. Perform all

Página 297

96 Part Number 80-1479-3 7/10SYMPTOM #2 - FREEZE CYCLE REFRIGERATION SYSTEM OPERATIONAL ANALYSIS TABLESS MODELS SINGLE EXPANSION VALVEOperational Anal

Página 298

Part Number 80-1479-3 7/10 97Freeze Cycle Suction Pressure_______ ______ _____1 minute Middle EndIf suction pressure is High or Low

Página 299

98 Part Number 80-1479-3 7/10Wait 5 minutes into the freeze cycle.Compare temperatures of compressor discharge line and harvest valve inlet.The harves

Página 300

Part Number 80-1479-3 7/10 99Freeze Cycle Refrigeration System Operational Analysis TablesS MODELS DUAL EXPANSION VALVEOperational Analysis 1 2 3 4Ice

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